led lighting fluorescent replacement fixtures industry from the intellectual made how far
Into the Internet and information age, with the “Industrial 4.0” “Made in China 2025” “supply side reform” and so on, many Led lighting fluorescent replacement fixtures companies began to accelerate the layout of the smart manufacturing. So, the Led lighting fluorescent replacement fixtures industry, smart manufacturing is now at what stage? How to make smart manufacturing? We work together to explore.NVC Led lighting fluorescent replacement fixturesIntellectual goal: a comprehensive layout of intelligent manufacturingIntelligent operation: 1, production systems, product systems, data systems, and other fully intelligent; 2, hundreds of millions of dollars into the layout of the IMS system; 3, production and operation of the gradual realization of intelligent operation.NVC Led lighting fluorescent replacement fixtures automated production workshopIn recent years, NVC Led lighting fluorescent replacement fixtures active layout and planning of intelligent manufacturing construction, such as a year ago in the layout of the IMS system, has invested over 100 million yuan, the next three years will invest 300 million yuan for IMS transformation, more than 80% The initial implementation of artificial intelligence technology, artificial intelligence scheduling, human-computer interaction management, BOM intelligent management.NVC Led lighting fluorescent replacement fixtures manufacturing, management support system Vice President Luo Huagang said, NVC has been the mainstream product automation production; small and medium-sized projects have been ordered according to IMS operation, major projects VIP special CELL-type operation. Through the implementation of the above IMS strategy and landing, NVC Led lighting fluorescent replacement fixtures in the enterprise operating efficiency, delivery time, quality, etc. will have a breakthrough upgrade.Foshan Led lighting fluorescent replacement fixturesIntellectual goal: to strengthen the intelligent productionChi-made action: increase the smart manufacturing capital and technology investment efforts.At present, Foshan Led lighting fluorescent replacement fixtures in the LED bulb, LED lamp production in a lot of technical transformation, from the production process design to the purchase of production equipment, give full consideration to the elements of intelligent manufacturing, fully demonstrated the production line of flexible production. Zhang Yong, deputy general manager of Foshan Led lighting fluorescent replacement fixtures, the future will also increase in the smart manufacturing capital and technology investment in Led lighting fluorescent replacement fixtures production and logistics to strengthen the intelligent production.It is understood that this is a positive response to Foshan Led lighting fluorescent replacement fixtures, “Made in China 2025” and other national policies, through independent design, joint research and development, the introduction of advanced production lines and other means to improve the level of automation equipment to promote automated production. In the first three quarters of this year, Foshan Led lighting fluorescent replacement fixtures has completed a total of 838 people to save the automation project, the annual labor cost savings of 33.99 million yuan, the workshop production efficiency increased 7% year on year.Three male auroraIntellectual goal: the establishment of a complete intelligent manufacturing system2, improve the automation of investment analysis and evaluation mechanism, to provide scientific and sound decision-making reference and so on. 1, from the “traditional product manufacturers” to “provide Led lighting fluorescent replacement fixtures solutions for the overall service.Aurora has always been unswerving implementation of automation, since 2000 started this part of the work, has been committed to building industry leading brands, and gradually from the “traditional product manufacturers” to “provide Led lighting fluorescent replacement fixtures solutions for the overall service”, open Industry 4.0 era of “intellectual creation” model. For the automatic input, the three-Aurora has a comprehensive investment benefit analysis and evaluation mechanism for enterprises in the automation investment and a series of large-scale investment to provide scientific and stable key decision-making reference.In the future, Sanxiong Aurora will continue to promote the intelligent process, intelligent manufacturing eco-chain, the intelligent transformation is the enterprise can not bypass the choice of intelligent transformation is not simply the introduction of robots or intelligent equipment, but a system of engineering, The R & D, production processes, quality management, effectively combine to gradually improve the overall level of intelligence, and ultimately establish a complete intelligent manufacturing system.Hongyan electrical appliancesChi-made target: machine substitutions, to seize the commanding heights of competitionZhizao action: the preparation of “machine substitutions” master plan, plans 3 years to invest 50 million yuan for intelligent transformation, intelligent factory building.Hongyan electrical and for the photoelectric “machine substitutions” signing ceremonyLast year, Hangzhou Hongyan electrical and Hangzhou for the photoelectric reached a “machine substitutions,” the strategic cooperation. Under the agreement, Hongyan Electric prepared a “machine substitutions” master plan, plans to 3 years, the investment of not less than 50 million yuan, the production line and assembly line automation, intelligent transformation and the construction of new intelligent factories. According to the general plan of “machine substitutions”, the current Led lighting fluorescent replacement fixtures production line will be reformed automatically. Each upgraded production line can realize 600,000 LED bulbs per month (equivalent to 22 hours per day), which is equivalent to Than the original doubled, and the completion of such production capacity, only 4-5 workers. It is reported that Hongyan “machine substitutions” strategic deployment of “industrial 4.0” and “Made in China 2025” plan, not only to produce intelligent products and solutions, but also to achieve the intelligent production process, in order to respond to challenges, Competitive high ground.Kang Ming-shengZhizao goal: to explore intelligent production model, to the steady progress of intelligent manufacturingIntellectual action: 1, the re-formation of engineering and technical center of the new sector; 2, the introduction, training and technical personnel.Kang Ming – sheng automated production workshopIn the production of intelligent manufacturing, Kang Ming-sheng on the basis of the original in 2015, re-established a new department – Engineering Technology Center, including: IE Department, the preparation of the process and the development of standards; PE, optimize product technology to solve product anomalies; Electronic engineering, product electronics to solve and optimize the abnormal; automation department, research and development, improvement, import-oriented production of automation equipment; machine repair group to ensure the normal operation and maintenance of all machinery and equipment; laboratory to identify and verify the product Improved specific data. Kang Ming Sheng Engineering Technology Center six departments after the integration of the new team, now has made significant progress.The future, in the intelligent manufacturing and construction, Kang Ming-sheng will continue to introduce, train and train a series of technical talents, to develop and explore their own products for automation and intelligent production mode, and gradually to the intelligent manufacturing steadily.Words are thingsIntelligent manufacturing should be “due to enterprises”Foshan New District Economic Development and Science and Technology Bureau Deputy Chief Luo Senming“Intelligent manufacturing” In my opinion, should be based on information technology, intelligent, mechanized means to replace the traditional manual operation, the real realization of the intelligent management of the manufacturing sector. For the Led lighting fluorescent replacement fixtures industry, the profitability point of production should be the economies of scale and market sales channels, the previous economies of scale rely on manpower, labor and time to fight the production capacity, product quality is prone to bias, easily affect the market, while human More and more expensive, the survival of manufacturing enterprises increasing pressure.“Intelligent manufacturing” will be the Led lighting fluorescent replacement fixtures companies large-scale production and product quality standards of organic integration point, is to achieve higher production efficiency and stability of the best way to product quality. In fact, intelligent manufacturing, not just ordinary products, automated scale of production, can also be personalized product manufacturing, such as 3D printing, personalized products through certain market segments, is also a good Led lighting fluorescent replacement fixtures industry transformation and upgrading of the direction of development .In fact, the Led lighting fluorescent replacement fixtures industry has not lack of “automated manufacturing”, such as automatic placement, automatic packaging, are a part of automated production lines, but from the “smart manufacturing” there is a great distance. How to integrate spare parts inventory, intelligent scheduling, automated flow production, full quality control is the Led lighting fluorescent replacement fixtures industry to achieve “smart manufacturing” key elements in order to make the Led lighting fluorescent replacement fixtures industry out of labor-intensive brand, and truly become intelligent production, scientific management of advanced manufacturing.The face of “smart manufacturing”, different companies will have different attitudes, after all, the actual situation of each enterprise is quite different. Led lighting fluorescent replacement fixtures enterprises should be clear positioning of enterprise development, and then according to enterprise development positioning refinement and deployment, change and not blindly pursue automated production, should allow management, production and sales complement each other, the success of good business operating system, the real intelligence Manufacturing advantages. Led lighting fluorescent replacement fixtures enterprises should be “due to enterprise system”, scientific planning, rational implementation, the market as the starting, management-based, intelligent production as a means to truly realize the gorgeous upgrade intelligent manufacturing.Depth analysisIs the industry trend?Over 98% of respondents: This is of course!For the “smart manufacturing” is the direction of development of Led lighting fluorescent replacement fixtures manufacturing? “This topic, a large Led lighting fluorescent replacement fixtures to visit the domestic part of the Led lighting fluorescent replacement fixtures business leader, the” smart manufacturing “related issues to investigate. Survey data show that more than 98% of the respondents recognized: “smart manufacturing” will be the direction of manufacturing enterprises in the Led lighting fluorescent replacement fixtures, the future there will be more Led lighting fluorescent replacement fixtures companies to increase investment in the construction of smart manufacturing.At present, with the rapid development of Internet, Internet of Things, cloud computing and other information technology and communication technology, the traditional manufacturing enterprises have more and more demand for information technology, and the traditional enterprise data and intelligent transformation and upgrading is imminent. On the one hand, the Internet era, resources, information exchange more convenient, the user experience more demanding products, which reverse the push Led lighting fluorescent replacement fixtures manufacturing technology for intelligent transformation; In addition, as manufacturing technology continues to progress, and in the Competitive environment, enterprises also require production efficiency and efficiency to further improve, for their own better development of a strong impetus.Three male Aurora brand management center manager Li Quan believes that the Internet invasion LED industry, information into an important direction of development. Sharing the economy, the information flow will be more transparent, customer experience for the product requirements, especially for the intelligent experience of the demand will be greatly enhanced, which requires enterprises to give full play to the Internet, Internet of things and other information and communication technology, upgrading and upgrading traditional manufacturing R & D, production, marketing, management and other sectors, intelligent manufacturing is the ultimate goal of human society manufacturing.In fact, in recent years, many Led lighting fluorescent replacement fixtures companies have their production lines to automate or semi-automatic transformation of the automated assembly line to replace some of the traditional manual, in improving production efficiency, saving labor costs and achieved good results. So, Led lighting fluorescent replacement fixtures companies to achieve production line automation on the real smart manufacturing it? actually not!At what stage is it made?About 90% of the respondents: the initial stage!According to research, over 9 percent of respondents believe that the current smart Led lighting fluorescent replacement fixtures industry is still in the initial stage of manufacturing, from the true sense of the “smart manufacturing” there is a long distance. Another less than 10% of the respondents believe that the smart manufacturing industry has produced a more significant impact, intelligent manufacturing is also growing rapidly. Overall, the industry is still in the initial stage of intelligent manufacturing. With the younger generation of production staff on the production environment, the intensity of work, such as higher requirements, increased operating costs and competitive pressures, many factors will promote the Led lighting fluorescent replacement fixtures business to truly intelligent manufacturing fast forward.The so-called “intelligent manufacturing”, is a intelligent machine and human experts together composed of human-computer integrated intelligence system, which in the manufacturing process can carry out intelligent activities, such as analysis, reasoning, judgments, ideas and decision-making. The realization of the real smart manufacturing also requires a technology upgrade process, from a simple production automation to a certain judge, the calculation of information technology, to the production of highly intelligent. Clearly, the current Led lighting fluorescent replacement fixtures companies so-called “smart manufacturing” is still in a simple production line automation or semi-automatic.NVC Led lighting fluorescent replacement fixtures research and development vice president Hong Xiaosong that the current Led lighting fluorescent replacement fixtures industry, intelligent manufacturing is still in the “automation” phase; Vision Technology Chairman Wei Zuli introduction, the Led lighting fluorescent replacement fixtures industry can really achieve the wisdom of manufacturing products rarely in the primary stage.The reason is, on the one hand, the technology is not yet mature, intellectual-made need to continue to explore research and development; In addition, intelligent transformation of equipment into the cost of large, many Led lighting fluorescent replacement fixtures companies only from simple automation equipment to start. With the rapid development of the Internet and information technology, it can be expected that the future of intelligent Led lighting fluorescent replacement fixtures manufacturing industry or will develop more rapidly. In this context, how to use policy resources, technological progress and other good, grasp the development of smart manufacturing to bring dividends become the key to the future growth of enterprises.When will the spring come?Days, geography, and indispensable!If in the past, intelligent manufacturing are manufacturing enterprises in the promotion, exploration, they may be every step of the times was difficult, but then, the wisdom of the spring may really want to come, because the intellectual made “days, geography, And “or will be complete. Foshan, Guangdong, for example, Foshan is ushering in the development of intelligent manufacturing spring.First, the “days”, that is, “policy support.” The State Council, “Made in China 2025” requires intelligent manufacturing as a new generation of information technology and manufacturing technology in-depth integration of the main direction, then many places on the smart manufacturing to give more policy support to help and promote enterprises rely on intelligent manufacturing industry transformation and upgrading.November 29, Foshan City, the twelfth party congress was held, Foshan once again put forward the “intelligent manufacturing as the main direction, continue to promote the transformation and upgrading of manufacturing” and other path for the “Made in China 2025” exploration path. In fact, the past two years, Foshan has gradually become a pioneer in the exploration of intelligent manufacturing, driven by a variety of policy guidance to promote the “Internet + smart manufacturing” in the hearts of Foshan enterprises in-depth rapid and become the main starting point for Foshan transformation and upgrading.Second, the “geography”, that is, “intellectual conditions.” With the Internet, Internet of Things and other information technology continues to develop, coupled with the vast number of manufacturing enterprises to continue to explore the wisdom of the current smart manufacturing has been with the rapid development of technical conditions.
In the Led lighting fluorescent replacement fixtures industry, such as NVC Led lighting fluorescent replacement fixtures, Foshan Led lighting fluorescent replacement fixtures, Sanxiong Aurora, Hongyan Electric, Kang Ming Sheng and other strength of enterprises in the production of automation has been for many years to explore, with a certain smart manufacturing conditions and results. Among them, Foshan Led lighting fluorescent replacement fixtures had LED bulb and LED lamp production technology, fully embodies the intelligent manufacturing elements. The future, these enterprises for intelligent manufacturing will continue to increase investment.Finally, “people and”, that is, “win-win cooperation.” In a good intelligent manufacturing policy environment, in a certain intelligent manufacturing technology, based on the intelligent manufacturing will be a good push to the transformation and upgrading of traditional manufacturing.Foshan New District Economic Development and Science and Technology Bureau Deputy Chief Luo Sen Ming said in recent years, the Guangdong Provincial Party Committee and Government to launch the “Pearl River in the West of advanced equipment manufacturing industry with” the development plan, designed to promote the transformation and upgrading of traditional manufacturing industries. To this end, Foshan High-tech Zone, the first response and positive action, in 2013 to set up “Nanhai District of Foshan City, NC-NC Equipment Synergy Innovation Research Institute”, specifically for the Foshan and the surrounding traditional manufacturing upgrade to provide intellectual support, making many enterprise intelligence Manufacturing ideas can be achieved.In addition, this year, Foshan High-tech Zone has also issued a special “Foshan High-tech Industrial Development Zone (Nanhai Park) Industrial Robot Industry Application Research Project Management Interim Provisions”, for manufacturing enterprises application of industrial robots, turning intelligent manufacturing to encourage and support.